Tag Archives: graphene

Instant buildings: Kinetic architecture

Revisiting an idea I raised in a blog in July last year. Even I think it was badly written so it’s worth a second shot.

Construction techniques are diverse and will get diverser. Just as we’re getting used to seeing robotic bricklaying and 3D printed walls, another technique is coming over the horizon that will build so fast I call it kinetic architecture. The structure will be built so quickly it can build a bridge from one side just by building upwards at an angle, and the structure will span the gap and meet the ground at the other side before gravity has a chance to collapse it.

The key to such architecture is electromagnetic propulsion, the same as on the Japanese bullet trains or the Hyperloop, using magnetic forces caused by electric currents to propel the next piece along the existing structure to the front end where it acts as part of the path for the next. Adding pieces quickly enough leads to structures that can follow elegant paths, as if the structure is a permanent trace of the path an object would have followed if it were catapulted into the air and falling due to gravity. It could be used for buildings, bridges, or simply art.

It will become possible thanks to new materials such as graphene and other carbon composites using nanotubes. Graphene combines extreme strength, hence lightness for a particular strength requirement, with extreme conductivity, allowing it to carry very high electric currents, and therefore able to generate high magnetic forces. It is a perfect material for kinetic architecture. Pieces would have graphene electromagnet circuitry printed on their surface. Suitable circuit design would mean that every extra piece falling into place becomes an extension to the magnetic railway transporting the next piece. Just as railroads may be laid out just in front of the train using pieces carried by the train, so pieces shot into the air provide a self-building path for other pieces to follow. A building skeleton could be erected in seconds. I mentioned in my original blog (about carbethium) that this could be used to create the sort of light bridges we see in Halo. A kinetic architecture skeleton would be shot across the divide and the filler pieces in between quickly transported into place along the skeleton and assembled.

See https://timeguide.wordpress.com/2016/07/25/carbethium-a-better-than-scifi-material/. The electronic circuitry potential for graphene also allows for generating plasma or simply powering LEDs to give a nice glow just like the light bridges too.

Apart from clever circuit design, kinetic architecture also requires pieces that can interlock. The kinetic energy of the new piece arriving at the front edge would ideally be sufficient to rotate it into place, interlocking with previous front edge. 3d interlocking is tricky but additional circuitry can provide additional magnetic forces to rotate and translate pieces if kinetic energy alone isn’t enough. The key is that once interlocked, the top surface has to form a smooth continuous line with the previous one, so that pieces can move along smoothly. Hooks can catch an upcoming piece to make it rotate, with the hooks merging nicely with part of the new piece as it falls into place, making those hooks part of a now smooth surface and a new hook at the new front end. You’ll have to imagine it yourself, I can’t draw it. Obviously, pieces would need precision engineering because they’d need to fit precisely to give the required strength and fit.

Ideally, with sufficiently well-designed pieces, it should be possible to dismantle the structure by reversing the build process, unlocking each end piece in turn and transporting it back to base along the structure until no structure remains.

I can imagine such techniques being used at first for artistic creations, sculptures using beautiful parabolic arcs. But they could also be used for rapid assembly for emergency buildings, instant evacuation routes for tall buildings, or to make temporary bridges after an earthquake destroyed a permanent one. When a replacement has been made, the temporary one could be rolled back up and used elsewhere. Maybe it could become routine for making temporary structures that are needed quickly such as for pop concerts and festivals. One day it could become an everyday building technique. 


How to make a Star Wars light saber

A couple of years ago I explained how to make a free-floating combat drone: http://carbonweapons.com/2013/06/27/free-floating-combat-drones/ , like the ones in Halo or Mass Effect. They could realistically be made in the next couple of decades and are very likely to feature heavily in far future warfare, or indeed terrorism. I was chatting to a journalist this morning about light sabers, another sci-fi classic. They could also be made in the next few decades, using derivatives of the same principles. A prototype is feasible this side of 2050.

I’ll ignore the sci-fi wikis that explain how they are meant to work, which mostly approximate to fancy words for using magic or The Force and various fictional crystals. On the other hand, we still want something that will look and sound and behave like the light saber.

The handle bit is pretty obvious. It has to look good and contain a power source and either a powerful laser or plasma generator. The traditional problem with using a laser-based saber is that the saber is only meant to be a metre long but laser beams don’t generally stop until they hit something. Plasma on the other hand is difficult to contain and needs a lot of energy even when it isn’t being used to strike your opponent. A laser can be switched on and off and is therefore better. But we can have some nice glowy plasma too, just for fun.

The idea is pretty simple then. The blade would be made of graphene flakes coated with carbon nanotube electron pipes, suspended using the same technique I outlined in the blog above. These could easily be made to form a long cylinder and when you want the traditional Star Wars look, they would move about a bit, giving the nice shimmery blurry edge we all like so that the tube looks just right with blurry glowy edges. Anyway, with the electron pipe surface facing inwards, these flakes would generate the internal plasma and its nice glow. They would self-organize their cylinder continuously to follow the path of the saber. Easy-peasy. If they strike something, they would just re-organize themselves into the cylinder again once they are free.

For later models, a Katana shaped blade will obviously be preferred. As we know, all ultimate weapons end up looking like a Katana, so we might as well go straight to it, and have the traditional cylindrical light saber blade as an optional cosmetic envelope for show fights. The Katana is a universal physics result in all possible universes.

The hum could be generated by a speaker in the handle if you have absolutely no sense of style, but for everyone else, you could simply activate pulsed magnetic fields between the flakes so that they resonate at the required band to give your particular tone. Graphene flakes can be magnetized so again this is perfectly consistent with physics. You could download and customize hums from the cloud.

Now the fun bit. When the blade gets close to an object, such as your opponent’s arm, or your loaf of bread in need of being sliced, the capacitance of the outer flakes would change, and anyway, they could easily transmit infrared light in every direction and pick up reflections. It doesn’t really matter which method you pick to detect the right moment to activate the laser, the point is that this bit would be easy engineering and with lots of techniques to pick from, there could be a range of light sabers on offer. Importantly, at least a few techniques could work that don’t violate any physics. Next, some of those self-organizing graphene flakes would have reflective surface backings (metals bond well with graphene so this is also a doddle allowed by physics), and would therefore form a nice reflecting surface to deflect the laser beam at the object about to be struck. If a few flakes are vaporized, others would be right behind them to reflect the beam.

So just as the blade strikes the surface of the target, the powerful laser switches on and the beam is bounced off the reflecting flakes onto the target, vaporizing it and cauterizing the ends of the severed blood vessels to avoid unnecessary mess that might cause a risk of slipping. The shape of the beam depends on the locations and angles of the reflecting surface flakes, and they could be in pretty much any shape to create any shape of beam needed, which could be anything from a sharp knife to a single point, severing an arm or drilling a nice neat hole through the heart. Obviously, style dictates that the point of the saber is used for a narrow beam and the edge is used as a knife, also useful for cutting bread or making toast (the latter uses transverse laser deflection at lower aggregate power density to char rather than vaporize the bread particles, and toast is an option selectable by a dial on the handle).

What about fights? When two of these blades hit each other there would be a variety of possible effects. Again, it would come down to personal style. There is no need to have any feel at all, the beams could simple go through each other, but where’s the fun in that? Far better that the flakes also carry high electric currents so they could create a nice flurry of sparks and the magnetic interactions between the sabers could also be very powerful. Again, self organisation would allow circuits to form to carry the currents at the right locations to deflect or disrupt the opponent’s saber. A galactic treaty would be needed to ensure that everyone fights by the rules and doesn’t cheat by having an ethereal saber that just goes right through the other one without any nice show. War without glory is nothing, and there can be no glory without a strong emotional investment and physical struggle mediated by magnetic interactions in the sabers.

This saber would have a very nice glow in any color you like, but not have a solid blade, so would look and feel very like the Star Wars saber (when you just want to touch it, the lasers would not activate to slice your fingers off, provided you have read the safety instructions and have the safety lock engaged). The blade could also grow elegantly from the hilt when it is activated, over a second or so, it would not just suddenly appear at full length. We need an on/off button for that bit, but that could simply be emotion or thought recognition so it turns on when you concentrate on The Force, or just feel it.

The power supply could be a battery or graphene capacitor bank of a couple of containers of nice chemicals if you want to build it before we can harness The Force and magic crystals.

A light saber that looks, feels and behaves just like the ones on Star Wars is therefore entirely feasible, consistent with physics, and could be built before 2050. It might use different techniques than I have described, but if no better techniques are invented, we could still do it the way I describe above. One way or another, we will have light sabers.


The future of nylon: ladder-free hosiery

Last week I outlined the design for a 3D printer that can print and project graphene filaments at 100m/s. That was designed to be worn on the wrist like Spiderman’s, but an industrial version could print faster. When I checked a few of the figures, I discovered that the spinnerets for making nylon stockings run at around the same speed. That means that graphene stockings could be made at around the same speed. My print head produced 140 denier graphene yarn but it made that from many finer filaments so basically any yarn thickness from a dozen carbon atoms right up to 140 denier would be feasible.

The huge difference is that a 140 denier graphene thread is strong enough to support a man at 2g acceleration. 10 denier stockings are made from yarn that breaks quite easily, but unless I’ve gone badly wrong on the back of my envelope, 10 denier graphene would have roughly 10kg (22lb)breaking strain. That’s 150 times stronger than nylon yarn of the same thickness.

If so, then that would mean that a graphene stocking would have incredible strength. A pair of 10 denier graphene stockings or tights (pantyhose) might last for years without laddering. That might not be good news for the nylon stocking industry, but I feel confident they would adapt easily to such potential.

Alternatively, much finer yarns could be made that would still have reasonable ladder resistance, so that would also affect the visual appearance and texture. They could be made so fine that the fibers are invisible even up close. People might not always want that, but the key message is that wear-resistant, ladder free hosiery could be made that has any gauge from 0.1 denier to 140 denier.

There is also a bonus that graphene is a superb conductor. That means that graphene fibers could be woven into nylon hosiery to add circuits. Those circuits might be to harvest radio energy, act as an aerial, power LEDS in the hosiery or change its colors or patterns. So even if it isn’t used for the whole garment, it might still have important uses in the garment as an addition to the weave.

There is yet another bonus. Graphene circuits could allow electrical supply to shape changing polymers that act rather like muscles, contracting when a voltage is applied across them, so that a future pair of tights could shape a leg far better, with tensions and pressures electronically adjusted over the leg to create the perfect shape. Graphene can make electronic muscles directly too, but in a more complex mechanism (e.g. using magnetic field generation and interaction, or capacitors and electrical attraction/repulsion).

How to make a Spiderman-style graphene silk thrower for emergency services

I quite like Spiderman movies, and having the ability to fire a web at a distant object or villain has its appeal. Since he fires web from his forearm, it must be lightweight to withstand the recoil, and to fire enough to hold his weight while he swings, it would need to have extremely strong fibers. It is therefore pretty obvious that the material of choice when we build such a thing will be graphene, which is even stronger than spider silk (though I suppose a chemical ejection device making spider silk might work too). A thin graphene thread is sufficient to hold him as he swings so it could fit inside a manageable capsule.

So how to eject it?

One way I suggested for making graphene threads is to 3D print the graphene, using print nozzles made of carbon nanotubes and using a very high-speed modulation to spread the atoms at precise spacing so they emerge in the right physical patterns and attach appropriate positive or negative charge to each atom as they emerge from the nozzles so that they are thrown together to make them bond into graphene. This illustration tries to show the idea looking at the nozzles end on, but shows only a part of the array:printing graphene filamentsIt doesn’t show properly that the nozzles are at angles to each other and the atoms are ejected in precise phased patterns, but they need to be, since the atoms are too far apart to form graphene otherwise so they need to eject at the right speed in the right directions with the right charges at the right times and if all that is done correctly then a graphene filament would result. The nozzle arrangements, geometry and carbon atom sizes dictate that only narrow filaments of graphene can be produced by each nozzle, but as the threads from many nozzles are intertwined as they emerge from the spinneret, so a graphene thread would be produced made from many filaments. Nevertheless, it is possible to arrange carbon nanotubes in such a way and at the right angle, so provided we can get the high-speed modulation and spacing right, it ought to be feasible. Not easy, but possible. Then again, Spiderman isn’t real yet either.

The ejection device would therefore be a specially fabricated 3D print head maybe a square centimeter in area, backed by a capsule containing finely powdered graphite that could be vaporized to make the carbon atom stream through the nozzles. Some nice lasers might be good there, and some cool looking electronic add-ons to do the phasing and charging. You could make this into one heck of a cool gun.

How thick a thread do we need?

Assuming a 70kg (154lb) man and 2g acceleration during the swing, we need at least 150kg breaking strain to have a small safety margin, bearing in mind that if it breaks, you can fire a new thread. Steel can achieve that with 1.5mm thick wire, but graphene’s tensile strength is 300 times better than steel so 0.06mm is thick enough. 60 microns, or to put it another way, roughly 140 denier, although that is a very quick guess. That means roughly the same sort of graphene thread thickness is needed to support our Spiderman as the nylon used to make your backpack. It also means you could eject well over 10km of thread from a 200g capsule, plenty. Happy to revise my numbers if you have better ones. Google can be a pain!

How fast could the thread be ejected?

Let’s face it. If it can only manage 5cm/s, it is as much use as a chocolate flamethrower. Each bond in graphene is 1.4 angstroms long, so a graphene hexagon is about 0.2nm wide. We would want our graphene filament to eject at around 100m/s, about the speed of a crossbow bolt. 100m/s = 5 x 10^11 carbon atoms ejected per second from each nozzle, in staggered phasing. So, half a terahertz. Easy! That’s well within everyday electronics domains. Phew! If we can do better, we can shoot even faster.

We could therefore soon have a graphene filament ejection device that behaves much like Spiderman’s silk throwers. It needs some better engineers than me to build it, but there are plenty of them around.

Having such a device would be fun for sports, allowing climbers to climb vertical rock faces and overhangs quickly, or to make daring leaps and hope the device works to save them from certain death. It would also have military and police uses. It might even have uses in road accident prevention, yanking pedestrians away from danger or tethering cars instantly to slow them extra quickly. In fact, all the emergency services would have uses for such devices and it could reduce accidents and deaths. I feel confident that Spiderman would think of many more exciting uses too.

Producing graphene silk at 100m/s might also be pretty useful in just about every other manufacturing industry. With ultra-fine yarns with high strength produced at those speeds, it could revolutionize the fashion industry too.

Isn’t graphene even more fun? Carbon chainmail

Thought for the day:


Graphene, picture from cnx.org



A Chainmail structure, picture from 123rf.com

It’s a bit easier to see how the links overlap in this pic:

colour chainmail


pic from mediafocus.com

So, just thinking out loud, perhaps the rings in the chainmail above could be rings of carbon, just 6 atoms each. If so, would this be better than graphene at anything useful, or not? Would longer rings work better? The idea of carbon nanotube chainmail is about a decade old.

Carbon chainmail


Powerpoint really is not designed as a proper drawing tool and not having a week to spare, I didn’t bother doing the link overlaps or even the bonds properly in my pic, but together with the other two, I think you will get the idea fine.

I don’t know if this will work or not, but it might be an idea worth looking at further.




Isn’t graphene fun?

I’ve just been checking up on progress on supercapacitors to see if they are up to the job of replacing car batteries yet. It looks like they will be soon. Supercapacitors have lower energy density than lithium batteries, but can be charged extremely quickly.

My favoured technique is to build mats into the road surface every 50 metres (i.e. same as streetlights), and to charge the supercapacitor bank using induction as the car passes over them. That means that even a small energy capacity would be adequate. It wouldn’t have to power the car for 100 miles or more like a battery, but only for the first and last few kilometres of a journey where there are no mats. Otherwise, range wouldn’t be limited as it would charge all the time on the trip.

However, a few minutes ago I had another little spark of enlightenment. Why not also use the pads for propulsion too, using a linear induction motor?  (I like those)

If the pad gives an impulse to the car as well as a capacitor recharge, then the capacitor won’t need to be as big. And if the impulse is gentle enough, passengers won’t feel a jolt every time they drive over one.

Another little insight, hardly worthy of the name, is that with trains of self driving pods, the pods could be so close together on most journeys that they effectively have a continuous circuit from one end of the train to the other. That means that public transport pods that are only used locally and on certain routes might be able to get by with tiny capacitor banks.

Super-tall (30km) carbon structures (graphene and nanotube mesh)

I recently blogged about a 200km moon-based structure. Here is my original earth-based concept, which could now be enhanced by filling columns with graphene foam


How about a 30km tall building? Using multilayered columns using rolled up or rippled graphene and nanotubes, in various patterned cross sections, it should be possible to make strong threads, ribbons and membranes, interwoven to make columns and arrange them into an extremely tall pyramid.

Super-tall structures for science and tourism

Think of a structure like the wood and bark of a tree, with the many tubular fine structures. Engineering can take the ideas nature gives us and optimise them using synthetic materials. Graphene and carbon nanotube will become routing architectural materials in due course. Many mesh designs and composites will be possible, and layering these to make threads, columns, cross members with various micro-structures will enable extremely strong columns to be made. If the outer layer is coated to withstand vacuum, then it will be possible to make the columns strong enough to withstand atmospheric pressure, but with an overall density the same as the surrounding air or less. Pressure is of course less of an issue higher up, so higher parts of the columns can therefore be lighter still.

We should be able to make zero weight structures in lower atmosphere, and still have atmospheric buoyancy supporting some of the weight as altitude increases.  Once buoyancy fails, the structure will have to be supported by the structure below, limiting the final achievable height.  Optimising the structures to give just enough strength at the various heights, with optimised mesh structure and maximal use of buoyancy, will enable the tallest possible structures. Very tall structures indeed could be made.

So, think of making such a structure, with three columns in a triangular cross-section meeting at 43 degrees at the top (this is the optimal angle for the strongest A frame in terms of load-bearing to weight ratio, though that is a simplistic calculation that ignores buoyancy effects, so it ‘needs more work’.

Making a wild guess, 30km tall structures may be feasible, but that is just a wild guess and I would welcome comments from any civil engineers or graphene architects. These would not be ideal for habitation, since most of the strength in the structure would be to support the upper parts of the structure itself and whatever platform loading is needed. The idea may be perfect for pressurised platforms at the top for scientific research, environmental monitoring, telescopes, space launches, tourism and so on. The extreme difference in temperature may have energy production uses too.

Getting the first 30km off the ground without needing any rocket fuel would greatly reduce space development costs, not to mention carbon and high altitude water emissions.

A simple addition to this would be to add balloons to the columns at various points to add extra buoyancy. I dare not try to calculate how much higher this would permit, but I suspect not all that much more since even with balloons, they cannot give much extra lift once the atmosphere is too thin.

Could graphene foam be a future Helium substitute?

I just did a back-of-the-envelope calculation to work out what size of sphere containing a vacuum would give the same average density as helium at room temperature, if the sphere is made of graphene, the new one-size-does-everthing-you-can-imagine wonder material.

Why? Well, the Yanks have just prototyped a big airship and it uses helium for buoyancy. http://www.dailymail.co.uk/sciencetech/article-2257201/The-astonishing-Aeroscraft–new-type-rigid-airship-thats-set-revolutionise-haulage-tourism–warfare.html

Helium weighs 0.164kg per cubic metre. Graphene sheet weighs only 0.77mg per square metre. Mind you, the data source was Wikipedia so don’t start a business based on this without checking! If you could make a sphere out of a single layer of graphene, and have a vacuum inside (graphene is allegedly impervious to gas) it would become less dense than helium at sizes above 0.014mm. Wow! That’s very small. I expected ping pong ball sizes when I started and knew that would never work because large thin spheres would be likely to collapse. 14 micron spheres are too small to see with the naked eye, not much bigger than skin cells, maybe they would work OK.

Confession time now. I have no idea whether a single layer of graphene is absolutely impervious to gas, it says so on some websites but it says a lot of things on some websites that are total nonsense.

The obvious downside even if it could work is that graphene is still very expensive, but everything is when is starts off. Imagine how much you could sell a plastic cup for to an Egyptian Pharaoh.

Helium is an endangered resource. We use it for party balloons and then it goes into the atmosphere and from there leaks into space. It is hard to replace, at least for the next few decades. If we could use common elements like carbon as a substitute that would be good news. Getting the cost of production down is just engineering and people are good at that when there is an incentive.

So in the future, maybe we could fill party balloons and blimps with graphene foam. You could make huge airships happily with it, that don’t need helium of hydrogen. 

Tiny particles that size readily behave as a fluid and can easily be pumped. You could make lighter-than-air building materials for ultra-tall skyscrapers, launch platforms, floating Avatar-style sky islands and so on.

You could also make small clusters of them to carry tiny payloads for espionage or terrorism. Floating invisibly tiny particles of clever electronics around has good and bad uses. You could distribute explosives with floating particles that congeal into whatever shape you want on whatever target you want using self-organisation and liberal use of EM fields. I don’t even have that sort of stuff on Halo. I’d better stop now before I start laughing evilly and muttering about taking over the world.

200km tall base for the lunar elevator

I was 8 when Armstrong and Aldrin set foot on the moon. It was exciting. My daughter is 18 and has never witnessed anything of the same order of excitement. The human genome project was comparable in some ways but lacked the buzz. Ha ha!

There is excitement about going back now. We will, and on to Mars. We can do space so much more safely now than back in the 60s.  Commercial companies are pioneering space tourism and later on will pioneer the mining bits. But the excitement recently is over the space elevator. The idea is that a cable can stretch all the way from the surface out into space, balanced by gravity, and used as a means to cart stuff back and forth instead of having to use rockets, making it easier, less expensive and less dangerous.

It will happen eventually on Earth. We need to make new materials that are strong enough. Carbon nanotube cables and other fancy materials will be needed that we can’t make long and strong enough yet. But the moon has lower gravity so it is much easier there and will likely happen earlier.

Nextbigfuture has a nice summary: http://nextbigfuture.com/2012/08/unlike-earth-space-elevators-lunar.html and the NASA document is at http://www.spaceelevator.com/docs/iac-2004/iac-04-iaa.

So I don’t need to repeat everything here. Instead, I am wondering about applying a derivative of my idea for a 30km tall building: http://nvireuk.com/2012/02/12/super-tall-30km-carbon-structures/

A 30km tall building on Earth could make use of atmospheric buoyancy for the lower end, which of course we wouldn’t get on the moon. But we also wouldn’t get wind on the moon to add stresses. And on the moon gravity is less so the structure could be much taller. On the moon a graphene structure could form as much as the bottom 150-200km of the climb. It might offer a nice synergy. Or perhaps it is just easier to add 200km to the elevator cable. I don’t know, and no longer have the maths ability to calculate it. Maybe worth a look though.